Correctly brazing the copper tubing is an important part of installing HVAC systems. Students braze pieces of copper and connectors together and pressurize to test for leaks.
| Students use a flaring block to create flared connections. ![]() |
The instructor explains the proper procedures for lighting an oxy-acetelene welding torch.![]() |
By setting the regulators at the proper pressures, the flame can be adjusted to the correct size and temperature.![]() |
Students braze their copper components with filler metals. ![]() |
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Some students build creative things; one student made a bicycle... ![]() |
...and braze it with filler metal to join the pieces of copper. With practice, all of the joints should hold pressure.![]() |
| Before testing their creations for leaks, students conduct a standing pressure test on the existing closed system. They pressurize it with a mix of refrigerant and nitrogen to determine if it has any leaks... | |
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| ...and if it does not hold pressure, they use an electronic leak detector... | |
...to find the general area of the leak. ![]() |
Soap bubbles are used to pinpoint the location of the leak.![]() |
| Leaks can be difficult to detect; this is an important skill that the students must master. | |
| Students braze their objects to the unit then pressure test to detect leaks. | |
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Using his digital volt-ohmmeter, the student checks for shorts, opens and grounds before applying power. ![]() |
Students also study the schematics of the various systems. ![]() |
| While one student connects his manifold set to the service ports, another student uses his digital voltohmmeter to determine if it is safe to apply power. | |
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