Fabrication is accomplished with Processes using Maerials
MEMS can be fabricated using a wide range of materials and processes. The 50 year old Semiconductor industry has provided a rich library of technologies that transfer rather nicely to MEMS fabrication. Rather than using the electric properties of materials, MEMS uses the mechanical properties of the materials. MEMS has added to these existing processes and materials to expand the capabilities. Aging IC FABS, that are no longer competitive are perfect for MEMS fabrication and gain a new life.
Materials
Silicon Family -
strong, light, semiconductor
Silicon Forms - crystalline, polycrystalline, amorphous,
oxide, nitride, carbide
Metals -
aluminum, titanium, tungsten, copper
Polymer coatings - photoresist
Processes
Deposition
- spin-on, epitaxy, oxidation, sputtering
- CVD, LPCVD, PECVD
Patterning
-optical lithography
Etching
- isotropic, anisotropic, plasma
- wet, dry
Dominate Technologies
Surface Micromachining -
etching of structural and sacrificial
Bulk Micromachining -
etching of bulk silicon
LIGA (lithographie,galvanoformung,abformung) -
injection molding of
ceramics and polmers